Yaya za a hada MIM don ƙarƙashin ƙwararren ƙananan abubuwan da suka daga cikin AM.

Idan kana shirya a wani lokaci ne a cikin ƙofofin samun abu da zuwa yanzu, zaku gane cewa tsari na bayani na samun abu na farko da samun abu na daga cikin karami ya zama mai ƙarfi. Samun abu na additi (additive manufacturing) ya kashe a yanzu ne don samun abubuwan da suka dace da kuma hanyoyin da ba CNC ba za a iya samun su ba. Amma idan mu biyo daga samun 10 abu zuwa samun 10,000 abu, lissafi ya canza sosai. Wannan shine irin abin da ke taka manyan masu ingantaccen. Sun so fahimtar daidaitaccen samun abu da ke cikin 3D printing na matali ko stainless steel, amma sun bukata kudin abu kuma lokacin da ke cikin samun abu da ke cikin samun abu na gaba daya. Sauran abin da ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cikin samun abu na daga cikin karami wanda ke cik......

Don kara abubuwan da suka kashe ƙaramin bayanai, kamar tukunin watsi, karamin kayan aiki na gudunmawa, ko kuma karamin kayan aiki na fuskantar da suka daga karamin kofin kofin, alama ta yawa ba ta zama mafi kyawun kuma karamin bayanai ba ta zama mafi yawa don laser powder bed fusion don zama mafi kyawun. Wannan shine lokacin da ke cikin tsari mai kyau don amfani da MIM da AM domin zama mafi kyawun kuma zama mafi kyawun a matsayin baya. Yana ba mu imkanin don amfani da 3D printing don kara alama na karamin bayanai da kara alama na karamin bayanai, kuma sannan kara karamin bayanai don MIM don kara alama na karamin bayanai na karamin bayanai. Yana zama mafi kyawun a rubutu, amma don kara alama na karamin bayanai ya kamata mu sani idan karamin bayanai ke cikin karamin bayanai na karamin bayanai.

Farko na Karamin Bayanai da Karamin Bayanai

Za mu kara wani abu daidai a baya: tsarin yin matali na kwayoyin karama shi ne tsari na karama mai amfani da karama. Ka saukawa karama mai ƙarfi da karama mai yawa da karama, ka sanya shi a cikin tsarin da ke ƙarfi da karama na bayan karama, sannan ka gudanawa lokaci da hanyar yin karama don karewa karama a cikin karama ba tare da karama ba, kuma sannan ka karama karama don karama ta karama. Karama da suka fito daga karama na karama shine karama da ke ƙarfi da karama na bayan karama. Amma, ya zama karama da ke ƙarfi da karama na bayan karama da ke ƙarfi da karama na bayan karama da ke ƙarfi da karama na bayan karama. Idan kana masu amfani da karama na karama da karama na karama da karama na karama, karama na karama na karama zai zama karama da ke ƙarfi da karama. Amma, karama na karama zai zama karama da ke ƙarfi da karama na karama, kuma karama na karama zai zama karama da ke ƙarfi da karama na karama.

Wannan shine inda ake gudan kuma yin amfani da additive manufacturing (AM). Ba za ka iya zuba fayil na AM wanda aka shigar da ita kuma ina aikata su ne ga karamin MIM ba. Wannan karamin da ke da karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin karamin k......

Me ya sa ka fara da additive manufacturing (AM) idan MIM shine gaba daya?

Yana iya zama aiki mai yawa. Wane sabon ba za mu ci gaba da korewa MIM kuma mu ci gaba da aikin? Amsa ta hanyar sau daya ya zama wajibi, kuma kudin kari na kuskure. Korewa MIM shi ne korewa mai tsauri na satali wanda ya iya kare kadan dala baya da dala biyu da ashirin kuma ya dauki ashe biyu zuwa ashe shida kafin ya samu korewa. Idan ku jiya korewa a cikin press kuma ku gano cewa abin da ke taka korewa (snap fit) ya zama mafi yawa da kusurci ko cewa karamin korewa ya zama mafi yawa da kusurci kuma ya zama mafi yawa da kusurci a cikin korewa, za ku samu aiki mai kudin kari da kari mafi yawa da kari mafi yawa. Wannan nau'in zaman da kuma ba za a iya amfani da shi a cikin sauyin kimiyya na al'umma ko a cikin elektronikai na mutane.

Daga wani baya na kafa shugaban yadda ake gudanar da abubuwa ta hanyar amfani da tsarin nufin kafa (additive manufacturing), amma a cikin abubuwa da suka dace da abubuwan da ke amfani da su a tsarin MIM, za ku iya gudanar da abubuwa ta hanyar kafin kafin. Za ku iya kafa ashirin wani irin hujja na kafa (hinge geometry) a cikin ushubu ta hanyar amfani da wani nufin matali (metal powder) da zai amfani da shi a tsarin MIM bayan sa. Za ku iya gudanar da tushen kafa (tactile feel), tushen kafa na fuskanci (breakaway torque), da lokacin da ya zama kafin kafa (fatigue life) ba tare da amfani da kofin kafa (mold base) ba. Bayan da a saba kafa (design) da a gudanar da abubuwa da suka dace (validation testing), kuma a saba da kafa, kana fito da kofin kafa (tooling). Wannan yana da mahimmanci sosai ga abubuwan da suka dace a cikin biyu ne, kamar 17-4PH stainless steel ko low alloy steels. Ba ku koyaushe ne cewa kafa zai iya aiki a matali (metal), amma ku nuna shi da kafa na matali (physical metal part) a lokacin da ba kofin kafa (production line) ba ta gudanar da abubuwa ba.

Wannan shine yadda ayyukan da suka fi koyon abubuwan da ke cikin ƙarfi, kamar Kyhe Tech, suna amfani da shi a matsayin daya. Sun sani cewa alama na fuskaka da kuma karamin tashin bayanai suna farko a cikin waɗannan biyu nazarin. Abubuwa da suka dace da kari da suka dace da gaba da suka dace da tsaki suna bukatar rarraba kadan na karamin tashin bayanai don samun karamin tashin bayanai a cikin karamin tashin bayanai. A cikin karamin tashin bayanai, kuna bukatar rarraba abubuwa biyu, daya don karamin tashin bayanai da daya don miliyan.

Karin Farko na AM da MIM a cikin karamin tashin bayanai

Idan kana buƙata fahimci idan kuna so a gudan abubuwa a cikin karamin tashin bayanai ko kuna so a gudan su zuwa cikin karamin tashin bayanai na haske, yana mafi kyau a duba lambobi a cikin karamin tashin bayanai. Tabili a baya ya bayyana farko na karamin tashin bayanai biyu don karamin tashin bayanai na abubuwan da ke cikin haske. Ku sani cewa wannan shine karamin tashin bayanai na karamin tashin bayanai kuma lambobi na karamin tashin bayanai zasu canza a cikin karamin tashin bayanai na karamin tashin bayanai da karamin tashin bayanai na karamin tashin bayanai.

Don ganin wannan, kamar yadda kuma suna cikin gaba daya ya zama baya. Yadda ake yin ƙirƙirin abubuwa (Additive manufacturing) ya fito da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya waj......

Sanya kariya na kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen samun abubuwa da kariya wajen kai tsaye da kariya wajen......

Toleransi shi ne wani kalma ce waɗanda suka faru a cikin rukuni na muhimmanci wadanda ba su san kamar yadda ake amfani da MIM (Metal Injection Molding) ba. A tsarin additi (additive manufacturing), za a iya gudanar da toleransi ta hanyar plus ko minus wani miliyonin inch a wasu abubuwan da suka dace a cikin machine mai kyau, amma zaka yi bayani na wani part a kowane layer, wanda ke dauki lokaci da kudin ku. A MIM, bayan da a sanya tool a cikin hausa da a sanya furnace na sintering a cikin hausa, za a iya gudanar da toleransi mai kyau, kamar yadda ake gudanar da plus ko minus misali na uku da ashirin da biyu na dimenshi, a cikin wani saiti na kowace part, duk wadanda suka biyo kudi na kowace part. Amma in gudanar da wannan daraja na tafiyar kyau, ya kamata ka san kamar yadda part ya canza a lokacin debinding da sintering.

Idan kana zo da design na AM a cikin ala'adun MIM, kamar yadda zai iya dacewa, kana bukatar amfani da sintering simulation. Wadannan software tools suna amfani da geometry na green part kuma suna gano inda part zai rufe ko zai gyara a lokacin thermal cycle. Wannan ba zai iya dacewa ba don geometries mai yawa. Kana iya hava da small medical staple wanda ya zama mafi kyau a cikin CAD file, amma idan ya rage da 15%, wannan mass distribution mai tsayi zai sa ayyukan suka gyara a cikin ko a waje. Alheri ita ce idan kana sanya wadanda ake kira setters, wadanda su ne ceramic fixtures na amfani da su don kare part a wurin da ke cikin sintering. Amma wadannan fixtures suna kuma baya kudin kasa kuma suna canza space a cikin furnace. Yadda mafi kyau ce idan kana amfani da bayanin AM prototype testing don gano inda kana iya sanya ko cire fillet ko rib mai yawa don tabbatacinsa a lokacin shrink. Shishe ne shi ne tashin mass balance, wanda ba a kara kalmomi a lokacin da AM part ya dace a rigid build plate.

Faktar Na Kasa A Tattalin Kafin Samun Kuma Wanda Ba a ba da kadan talk about

Yana da wani tsoro mai yawa cewa idan jirgi na MIM ya fito daga furmi na sinter, zai iya samun kuma. Wannan ba shi da haqiqi, amma idan kana nufin jirgin da suka hada da sauran jirgin da suka yi amfani da precision. Jirgin na MIM suna da gate vestiges, suna da parting line flash, kuma suna da surface finish wanda, idan ya fi cast metal, yana bukatar tattaunawa. Wannan shine inda fahimtar na additive manufacturing ya faru da kuma ya ci gaba da MIM world da kyau.

A cikin tsarin samun abubuwa ta hanyar adda, muna da kai tsuru wani batu ne a yanzu kuma ba za a iya duba cewa abu ya ƙare kafin laser ya ƙare. Yana da karamin bayan samun abubuwa wanda ke kara amfani da sauyin harajin, kariya na gaba daya, da kuma karamin rarraba kai tsuru wanda ke kara amfani da sauyin karamin kai tsuru ko karamin kai tsuru. A MIM, wadannan karamin kai tsuru suna bukatar karamin kai tsuru, amma a matsayin karamin kai tsuru mai yawa. Ba ku karami karamin kai tsuru na karamin kai tsuru na ashirin da uku. Ku karami karamin kai tsuru na karamin kai tsuru na ashirin da uku. Masu amfani da karamin kai tsuru wanda suka faru a karamin kai tsuru na wannan teknoliji, kamar KYHE TECH , suna ci gaba da karamin yadda suka yi amfani da tsari na bayan aiki da aikin kuma zai iya samun wannan yadda na aiki ba tare da kuskuren bayan aiki na wani abu mai kyau da kusa da kusanci. Idan kun rufe abu da ke cikin kuskure da kusa da kusanci don samun aikin kuskure na centrifugal barrel, kuna rufe abu da ba za a iya samun shi a matsayin kasa ba tare da karamin yadda. Kama AM da MIM yana nufin fahimtar yadda abu ya zo daga farko zuwa kuma kuma a cikin kofin aikin bayan aiki, idan yana nufin duba CMM don wani abu mai sau daya ko nufin duba aikin optikal don karamin abubuwan da suka shiga a matsayin kasa.

Rufe Abubuwan Dua Ba Tare Da Kuskuren Ruhu

Yaya kuma za ku yi amma ajiye da ku raba abu da za a iya gudan shi sosai ta hanyar additiv kuma ku sanya shi cikin MIM ta hanyar fuskantar? Alama ce ku sanya sarari na yadda ake amfani da CAD a farko. Kuna bukata tsohon kwayoyin da suka fiye da karami wanda ba za a iya gudan su a MIM. Kuna bukata kuma sauran kwayoyin da suka fiye da karami wanda ba za a iya gudan su a MIM. Wadannan ne abubuwan da additive manufacturing ya iya gudan su sosai da yawa kafin MIM.

Amma yana da faida na kuskuren. Alama na tsarin tukunin additiv din da suka nuna cewa ba a yi amfani da kusurin gaba daya ko kadanin massu na yawa, wanda ya zama mafi kyau don tsarin MIM. Bayani da aka fayyade shi don fahimtar bayanin massu zai iya sinter da sauran yawa saboda ka kare masa kadanin massu da yawa wanda suka haifar da kuskuren na yadda. Idan kana iya tsarin bayani da ke amfani da lattice na organik ko bayani na hollow mai kyau don kara kara massu, hakan bayani, idan aka bayyana shi don tsarin MIM, zai yi amfani da kadanin rawa, zai kula kadanin powder, kuma zai kara kara da sauran yawa. Wannan shine kuskuren mai kyau. Yi amfani da tsarin additiv don samun bayani mai kyau. Yi amfani da wannan bayani don tsarin bayani na MIM wanda ya zama kara kara massu kuma kula kadanin abin da suka yi amfani da tsarin traditional machining. Ba ta hanyar tsarin additiv ya daina MIM ko kuma kamar haka ba. Ta hanyar amfani da mafi kyau alama don mafi kyau yadda na tsarin bayani, kuma kiyaye cewa tsarin ku suna da fahimtar biyu ne.

Inda Wannan Tsarin Mabuwa Ta Yadda Ya Fi Kwana

Idan kuna duba abubuwan da suka samu fayilin daga wannan tsarin biyu, suna ne kamar yadda za a saye su a wani al'ada na karami, mafi kyau, da mafi yawa. Fikirin da karamin gurasa na karamin karami a cikin karamin karami na karamin karami. Karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami na karamin karami......

Wani wannan tsarin ya zama mai mahimmanci ga kariya, wanda ke zama babu kariya a cikin sana'ar rawa na zaman. MIM feedstock utilization yana da ƙarfi sosai kamar yadda ake amfani da subtractive machining, wanda yana kara daga shidda uku da biyu percent. Idan kun haɗa wannan da hali na additive manufacturing wanda ke amfani da powder ne kuma don hanyar geometry na wannan, kuna da ecosystem na rawa wanda ke samar da ƙaramin waste. Shishe ne ta amfani da kyau don samun abubuwa, kuma shi ne kuma hanyar wanda sana'ar ke taka. Iyakar iya gudanen digital flexibility na 3D printing da economic efficiency na metal injection molding ce wanda ke fara mahaullata daga sauran mahaullata. Wannan yana nufin hakan ba za ku zama da jin kuzari. Za ku iya samun abin da ke cikin kariya don hanyar da ke cikin kariya.